Filling – Mirror housing
Filling / Melt Front Time
INJEFLOW & Moldex3D in Brazil
Advanced injection molding simulation to reduce risk and total project cost.
INJEFLOW distributes and uses Moldex3D to anticipate molding issues, optimize gate locations, runner systems and process parameters, delivering higher-quality plastic parts with lower warpage and more efficient production cycles.
About INJEFLOW
Specialized in injection molding analysis and support for plastic part development, INJEFLOW (formerly Genesys Plastic) has been a Moldex3D distributor in Brazil for 10+ years. We work as a technical partner for OEMs, tier suppliers, tool shops and product designers.
With Moldex3D, we evaluate polymer behavior inside the mold from filling through packing and cooling. This enables early design/process adjustments and fewer try-outs, reducing time-to-market and development costs.
Our focus is engineering decisions backed by data: melt-front maps, weld lines/air traps, injection pressure, clamp force for machine sizing, cooling performance, cycle time and warpage root causes. When needed, we also support countermeasures and technical documentation.
Optimize wall thickness, ribs and reinforcements to reduce warpage without sacrificing stiffness.
Evaluate multiple gate/runner concepts and balance the feed system.
Dedicated studies for large automotive parts, spoilers, bumpers and panels.
Technical support for result interpretation and actionable countermeasures.
Moldex3D Case Studies
Examples of filling and warpage simulation on real parts, showing how CAE guides design and process improvements.
Filling – Wheel arch
Filling / Melt Front Time
Filling – Side rail
Filling / Melt Front Time
Filling – Spoiler
Filling / Melt Front Time
Warpage – Mirror housing
Warpage / Y-Displacement
Warpage – Wheel arch
Warpage / Y-Displacement
Warpage – Side rail
Warpage / Z-Displacement
Warpage – Spoiler
Warpage / Z-Displacement
Specialized services
Moldex3D-driven services focused on performance, quality and risk reduction for injection molded plastic parts.
Filling studies
Gate/runner concept evaluation, pressure, fill time, weld lines and short-shot risk.
Warpage analysis
Multi-axis deformation analysis including shrinkage, fiber orientation and cooling conditions.
Design optimization
Recommendations for thickness, ribs, reinforcements, inserts and manufacturability.
Tool shop support
Feed system definition, hot runner support, ejector concepts and robustness improvements.
Technical reports
Clear deliverables with result maps, conclusions and actionable countermeasures.
Workshops & training
Engineering sessions to interpret Moldex3D results and apply best practices.
Product development (CAD 3D)
In addition to Moldex3D CAE simulation (our main focus), INJEFLOW adds a complementary service for full CAD 3D product development — from concept to detailed models ready for industrialization — in partnership with SolidPro (CAD/CAE/CAM).
3D modeling + DFM
CAD built with injection molding in mind (draft angles, wall thickness, ribs, critical zones), ready for Moldex3D validation.
Design review for injection
Geometry refinements to reduce warpage, weld lines and filling risk while keeping functional requirements.
CAD ↔ CAE integration
Fast iterations between CAD updates and Moldex3D re-simulation to reduce rework and shorten development cycles.
Examples of developed products
Upload images to assets/portfolio/ (JPG/PNG).
* Moldex3D simulation and Moldex3D distribution remain our core focus. CAD 3D development is a complementary service to accelerate projects and improve simulation accuracy.
Injection mold design (3D)
3D mold design with an integrated process view: feed system, cooling strategy, ejection and robustness — aligned with Moldex3D simulation whenever applicable.
Parting & concept
Parting line definition, inserts, movements, ejection concept and maintainability.
Runners & gates
Cold/hot runner sizing, gate positioning and balancing with risk assessment.
Cooling & cycle
Cooling circuits (baffles/bubblers/pins) focused on cycle time, stability and dimensional consistency.
Mold design examples
Upload images to assets/portfolio/.
Contact
Send your part drawing or technical request and we will propose the best Moldex3D simulation scope.
INJEFLOW – Moldex3D Distributor in Brazil
Main focus: injection molding simulation and Moldex3D support.
Website: www.injeflow.com.br
Email: comercial@injeflow.com.br
WhatsApp: +55 (11) 97846-6830
Coverage in Brazil
We serve all Brazil, with focus on São Paulo (SP), Santa Catarina (SC) and Rio Grande do Sul (RS).
São Paulo (SP)
Injection molding simulation and Moldex3D support for manufacturers, designers and tool shops in SP.
Santa Catarina (SC)
Technical support in SC focused on reducing try-outs and improving quality and cycle stability.
Rio Grande do Sul (RS)
Flow/packing/cooling/warpage simulation support for projects in RS.