Filling – Mirror housing
Filling / Melt Front Time
INJEFLOW & Moldex3D in Brazil
Advanced plastic injection molding simulation to reduce project risk and cost.
INJEFLOW distributes and uses Moldex3D to anticipate molding issues, optimize gate locations, runner systems and process parameters, delivering high-quality plastic parts with lower warpage and more efficient production cycles.
About INJEFLOW
Specialized in injection molding analysis and support for the development of plastic components, INJEFLOW (the new name of Genesys Plastic) has also been the distributor in Brazil for the renowned Moldex3D software for 10 years. The company is led by experienced mechanical engineer Estevão Grivet Castelo Branco, graduated from FEI in 1987, with more than 30 years of experience in plastics processing and simulation in major automotive parts and appliance companies. INJEFLOW acts as a technical partner for OEMs, tier suppliers, tool shops and product designers. INJEFLOW is one of the companies of the FLOW Empresarial Ltda group. Learn more about our products and services at www.flowempresarial.com.br and see how we can help you.
With Moldex3D technology, we evaluate polymer behavior inside the mold, from filling through packing and cooling. This makes it possible to anticipate design and process adjustments before try-out, reducing iterations, corrections and delays in industrialization schedules.
Our focus is to support engineering decisions with data: melt-front maps and the need for flow leaders, injection pressure, real clamp force for proper machine sizing, mold temperature and the need for additional cooling using cascades, cooler pins or optimized circuits.
Optimization of wall thicknesses, reinforcements and ribs to reduce warpage without compromising stiffness.
Evaluation of different gate locations, runner balancing and feed system sizing.
Dedicated studies for long automotive parts, spoilers, bumpers and panels.
Technical support for report interpretation, countermeasure definition and end-customer documentation.
Moldex3D Case Studies
Examples of filling and warpage simulation on real parts, showing how the analysis guides design and process improvements.
Filling – Wheel arch
Filling / Melt Front Time
Filling – Side rail
Filling / Melt Front Time
Filling – Spoiler
Filling / Melt Front Time
Warpage – Mirror housing
Warpage / Y-Displacement
Warpage – Wheel arch
Warpage / Y-Displacement
Warpage – Side rail
Warpage / Z-Displacement
Warpage – Spoiler
Warpage / Z-Displacement
Specialized services
With Moldex3D and product engineering expertise, we provide services focused on performance improvement, risk reduction and support for tooling investment decisions.
Filling studies
Evaluation of gate locations, runner balancing, injection pressure, filling time and weld lines, identifying risks of short shots and molding defects.
Warpage analysis
Multi-axis deformation simulation considering volumetric shrinkage, fiber orientation and cooling conditions, with suggestions for geometric correction (counter-deformed geometry).
Design optimization
Recommendations for adjustments to thickness, ribs, reinforcements, insert positioning and internal chassis, aligned with injection molding process limitations.
Tool shop support
Direct support in defining the feed system, hot runners, ejectors and solutions to reduce maximum pressure and machine load.
Technical reports
Delivery of reports with images, result maps and objective conclusions for presentation to internal stakeholders and OEMs.
Workshops and training
Technical sessions for engineering and quality teams covering Moldex3D result interpretation and best design practices.
Contact
Send us your technical request or part drawing so we can evaluate the best simulation approach and study scope with Moldex3D.
INJEFLOW – Moldex3D Distributor in Brazil
Support focused on injection molding simulation, design optimization and support for new product development.
Site: www.injeflow.com.br Email: comercial@injeflow.com.br WhatsApp: +55 (11) 97846-6830
Send your CAD files, process conditions and technical questions so we can propose the best Moldex3D study.
Coverage in Brazil
Service throughout Brazil, including simulation and support for injection mold design of plastic parts.
São Paulo (SP)
Injection molding simulation and Moldex3D analysis for manufacturers, designers and tool shops in São Paulo.
Santa Catarina (SC)
Technical support in Santa Catarina focused on reducing try-outs and improving quality.
Rio Grande do Sul (RS)
Flow, packing, cooling and warpage simulation for projects in Rio Grande do Sul.